Intern - Vehicle Integration

About

The intern will support the assembly, integration, and validation of Red Balloon's near-space vehicle systems including balloons, aerostats, and airships. This role involves hands-on participation in mechanical, electrical, and avionics integration.

Description

Key Responsibilities

| Mechanical Integration

• Assist in assembly of balloon envelopes, gondolas, and payload structures

• Support integration of winch systems, tether mechanisms, and ground equipment

• Work on material handling, cutting, sewing, and sealing of envelope fabrics

• Perform fit-checks, tolerance analysis, and design validation

| Electrical & Avionics Integration

• Support wiring harness routing and connector integration

• Assist in mounting sensors, antennas, and electronic enclosures

• Perform continuity checks, insulation tests, and power-up sequences

| Testing & Validation

• Support ground testing, tethered tests, and flight tests

• Document integration procedures, issues, and resolutions

• Maintain configuration management and as-built documentation

Requirements

• Pursuing or completed B.Tech/M.Tech in Aerospace, Mechanical, or related field

• Hands-on experience with mechanical assembly and fabrication

• Basic understanding of electrical systems and wiring

• Familiarity with CAD tools (SolidWorks, CATIA, or similar) preferred

• Ability to read technical drawings and assembly instructions

• Physical ability to work with large structures and equipment

• Detail-oriented with strong documentation skills

DESIRED